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Ferros Batch Refinery
Product Details:
- Model No FBR-100
- Equipment Type Glass Melting & Refining Furnace
- Machine Type Batch Refinery Furnace
- Processing Type Batch Type Melting & Refining
- Material Mild Steel outer body with refractory lining
- Application Glass manufacturing industries, laboratory and pilot plant operations
- Function Melting, refining, and homogenizing glass batches in controlled batches
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Ferros Batch Refinery Price And Quantity
- 1 Unit
Ferros Batch Refinery Product Specifications
- Mild Steel outer body with refractory lining
- Melting, refining, and homogenizing glass batches in controlled batches
- FBR-100
- Batch Type Melting & Refining
- Used for refining glass batches to produce high-purity glass
- 1220 mm x 915 mm x 1830 mm
- Batch Refinery Furnace
- Glass manufacturing industries, laboratory and pilot plant operations
- Glass Melting & Refining Furnace
- Approx. 1800 kg
- Front opening with locking mechanism
- 3 Phase, 415V, 50Hz
- 1650C
- High-grade ceramic fiber and bricks
- Digital programmable controller with temperature indicator
- Up to 100 kg per batch
- Up to 150 mm
- High temperature SiC or MoSi2 elements
- Overtemperature cut-off, insulated doors, automatic shut-off
Ferros Batch Refinery Trade Information
- Cash in Advance (CID)
- 100 Unit Per Month
- 10 Days
- All India
Product Description
Ferro Batch Refining System - Reliable and Cost-Effective
A dependable and economical solution for edible oil refining, delivering high-quality performance with minimal maintenance. Converts crude oil into refined edible oil by removing unwanted minor components while minimizing damage to neutral oil and reducing refining losses. Designed for batch capacities under 30 TDP, typically completing three batches per 24 hours. The batch process is recommended for its low cost and ease of operation.
Key Refining Stages
A dependable and economical solution for edible oil refining, delivering high-quality performance with minimal maintenance. Converts crude oil into refined edible oil by removing unwanted minor components while minimizing damage to neutral oil and reducing refining losses. Designed for batch capacities under 30 TDP, typically completing three batches per 24 hours. The batch process is recommended for its low cost and ease of operation.
Key Refining Stages
- Degumming / Neutralizing: Removes phospholipids and free fatty acids.
- Bleaching: Eliminates undesirable color pigments.
- Deodorizing: Removes volatiles and residual free fatty acids.
- Dewaxing / Fractionation: Eliminates waxes and triacylglycerols.
- Comprehensive Automation & Features: Equipped with all necessary automation for efficient and user-friendly operation.
- Durable Components: Pumps and motors sourced from certified, trusted vendors ensure long-term reliability.
- Optimized Layout with FERRO 3D Design: Customized 3D layouts allow seamless plant setup that matches design and commissioned plant exactly.
- Advanced Vacuum System: Steam ejector vacuum system eliminates moving parts, reducing mechanical wear and enhancing reliability.
- Flexible Operation Modes: Fully automatic, semi-automatic, and manual options available at economical cost.
- Inspection & Maintenance Friendly: Easy-access manholes and handholes, along with self-cleaning visible inspection windows with high-illumination branded lighting.
- Instrumentation Package: Essential utility and equipment control systems ensure optimal operating conditions and prevent damage.
- Precision Engineering: High-temperature gaskets, water-jet cut for accurate profiles, eliminate leakage.
- Tested Safety & Reliability: Pressure vessels and heat exchangers undergo rigorous testing for durability.
- Robust Connections: High-strength, leak-proof bolted flanges provide secure connections, simplify maintenance, and maintain system integrity under pressure.
Exceptional Glass Melting and Refining Performance
Experience consistent and high-purity glass production with Ferro's Batch Refinery. With a capacity of up to 100 kg per batch, the furnace is designed for superior melting, refining, and homogenization of glass. The programmable digital controller and advanced heating elements offer precise temperature control up to 1650C, making it perfectly suited for specialized glass manufacturing environments and pilot testing facilities.
Robust Construction and Comprehensive Safety
Built with a mild steel exterior and up to 150 mm thick refractory lining, the Ferro Batch Refinery offers outstanding thermal insulation and durability. Safety is prioritized with features such as an automatic shut-off, overtemperature protection, insulated locking doors, and ergonomic front access. Its high-grade ceramic fiber and brick insulation minimize energy loss while ensuring user safety during operation.
Versatile Applications for Industry and Research
This batch-type melting and refining furnace is ideal for glass manufacturing industries, laboratories, and pilot plants. Its design enables small-scale production, material testing, and research and development projects, offering a practical solution for refining glass batches for high-purity results. The equipment is distributed, exported, imported, and supported throughout India, catering to a broad spectrum of enterprise needs.
FAQ's of Ferroas Batch Refinery:
Q: How is Ferro's Batch Refinery used in glass manufacturing?
A: The Batch Refinery is employed for melting, refining, and homogenizing glass batches under controlled conditions. It precisely heats up to 100 kg of material per batch, ensuring high-purity glass suitable for industrial and research applications.Q: What materials and safety features does the furnace include?
A: The furnace is constructed with a mild steel outer body, thick refractory lining, and high-grade ceramic fiber and bricks for insulation. Safety features include overtemperature cut-off, insulated doors with locking mechanisms, and automatic power shut-off for operator protection.Q: When is it most beneficial to use this batch refinery furnace?
A: This furnace is particularly advantageous during laboratory research, pilot plant trials, or when small-to-medium scale glass production requires stringent quality and purity control. Its programmable settings make it suitable for both prototyping and small runs in industrial settings.Q: Where can the FBR-100 Batch Refinery be installed?
A: The Batch Refinery can be installed in glass manufacturing plants, laboratory environments, and pilot-scale facilities. Its compact yet robust size (1220 mm x 915 mm x 1830 mm) and safety features make it adaptable to various operational settings across India.Q: What is the process for refining glass batches in this equipment?
A: Glass raw materials are loaded into the batch-type furnace, where they are melted and refined through controlled heating up to 1650C with SiC or MoSi2 elements. Digital controls enable precise temperature regulation, homogenizing and purifying the glass before it is discharged.Q: What are the main benefits of using the FBR-100?
A: Key advantages include high efficiency in batch melting, ensures reproducible high-purity glass, robust thermal insulation for energy savings, advanced safety measures, and programmable control for repeatable processing, making it ideal for quality-driven production and research needs.Tell us about your requirement
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Ferro Oiltek Pvt. Ltd.
GST : 27AABCF5537B1ZY
GST : 27AABCF5537B1ZY
Plot No-A-98, Anand Nagar MIDC, Ambernath East,Ambernath - 421506, Maharashtra, India
Phone :08045477061
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