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FX-Miscella Distillation
Product Details:
- Product Type Miscella Distillation Unit
- General Use Solvent Extraction Plant (Edible Oil Industry)
- Material Stainless Steel
- Type Industrial Distillation Process Equipment
- Capacity Custom/Plant-Specific (Varies as per requirement)
- Weight (kg) Depends on configuration (customized)
- Computerized Yes
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FX-Miscella Distillation Price And Quantity
- 1 Unit
FX-Miscella Distillation Product Specifications
- High Strength, Stainless Steel
- Corrosion Resistant, High Efficiency, Energy Saving
- Yes
- Available
- Yes
- Industrial Distillation Process Equipment
- Steam/Heat Exchanger
- Miscella Distillation Unit
- Silver/Grey (Stainless Steel Finish)
- Integrated with Distillation Equipment
- Motor-driven
- Solvent Extraction Plant (Edible Oil Industry)
- Heavy Duty Industrial Motor
- Standard Export Packing
- Stainless Steel
- Custom/Plant-Specific (Varies as per requirement)
- Customized as per design
- Depends on configuration (customized)
- 380-440 V (Three Phase)
- SS304/SS316
- As per plant capacity
- 3 to 5 (Based on plant design)
- Atmospheric or Slight Vacuum
- Meets industry standards for safety and quality
- Digital/Automatic
- Edible oil processing, solvent recovery
- Low
- Pressure relief valves, automatic shutdown
- Easy to maintain and clean
- On-site by Trained Engineers
- 80C to 110C
FX-Miscella Distillation Trade Information
- Cash in Advance (CID)
- 100 Unit Per Month
- 10 Days
- All India
Product Description
Efficient Miscella Separation
The FX Distillation system comprises distillation and evaporation units, heat exchangers, and specialized equipment precisely engineered using mass balance calculations and heat transfer coefficients. This ensures efficient thermal separation, producing high-purity oil and solvent vapor.
Design & Construction Features
Key Features
The FX Distillation system comprises distillation and evaporation units, heat exchangers, and specialized equipment precisely engineered using mass balance calculations and heat transfer coefficients. This ensures efficient thermal separation, producing high-purity oil and solvent vapor.
Design & Construction Features
- Maintenance-Friendly Design: Equipped with easy-access manholes and handholes for convenient inspection and maintenance.
- Inspection Windows: Provides clear visibility of internal separation processes for better monitoring and operational control.
- Robust Construction: Fabricated from corrosion-resistant stainless steel or coated carbon steel, ensuring durability and long service life.
- Optimized Stripping Column Geometry:
- Designed with an ideal height-to-diameter ratio and advanced internals (trays or structured packing) to enhance mass transfer, maximize contact area, and improve stripping efficiency.
- High-Temperature Sealing: Precision water-jet cut gaskets ensure accurate profiles and leak-proof performance under high-temperature conditions.
Key Features
- Energy-Efficient Operation: Optimized steam consumption significantly reduces operational costs.
- Automated Steam Control: Precision steam control valves ensure effective hexane vaporization without overheating the oil, improving process efficiency.
- Advanced Recovery Systems: Incorporates modern recovery mechanisms to enhance sustainability and minimize solvent loss.
- Enhanced Hydrocyclone Design: Reengineered hydrocyclones improve hexane vapor separation efficiency.
- Specialized Stripper & Dryer: Effectively removes residual solvent and moisture, ensuring superior oil quality.
- Eco-Friendly Operation: Minimizes effluent generation, supporting environmentally responsible processing.
- Self-Cleaning Tube Design: Reduces sludge deposition, maintains consistent heat transfer coefficients, and minimizes downtime.
- Optimized Condensation System: Specially designed condensers ensure efficient solvent recovery under reduced vacuum, even with varying cooling water temperatures.
- Advanced Vapor Absorption & Stripping: Captures uncondensed hexane from vent gases, preventing solvent loss and reducing environmental impact.
- Lower Residual Solvent in Oil: Maximized steam-to-oil contact ensures superior oil purity.
- Innovative Sieve-Tray Stripper: More efficient than conventional disc-and-donut designs, enhancing solvent removal.
- Energy-Saving Miscella Heating: Operates at approximately 15oC lower miscella temperature, reducing steam consumption in the second-stage evaporator while preserving oil quality.
- High-Efficiency Two-Pass Evaporator: Maintains high tube-side velocity, significantly reducing fouling and cleaning frequency.
- Minimal Oil Degradation: Lower heating requirements prevent deterioration of crude oil prior to refining.
Robust Construction and Advanced Automation
Constructed from premium stainless steel and featuring corrosion-resistant, energy-saving components, the FX-Miscella Distillation system offers durability and reliability in demanding industrial environments. Its computerized control system with PLC integration and automatic digital panel optimizes process monitoring and ensures precise control of each operational stage.
Customizable and Efficient Operation
Designed to accommodate plant-specific requirements, the FX-Miscella Distillation unit delivers flexible capacity, efficient solvent recovery, and low power consumption. The number of distillation stages and equipment dimensions are fully customizable, suiting a wide range of applications in the edible oil processing industry. Its easy-to-clean design and integrated mixer further streamline operations.
Safety and Compliance You Can Trust
Prioritizing safety, this equipment is fitted with essential protective features such as pressure relief valves and automatic shutdown systems. It meets recognized industry standards for quality and safety, ensuring dependable performance for distributors, exporters, manufacturers, and service providers across India.
FAQ's of FX-Miscella Distillation:
Q: How does FX-Miscella Distillation contribute to solvent recovery in edible oil processing?
A: The FX-Miscella Distillation system efficiently separates solvents from oil-based mixtures using multi-stage distillation under controlled temperature and pressure. This process maximizes solvent recovery, reduces losses, and enhances the purity of the final edible oil product.Q: What are the main benefits of using this distillation equipment in a solvent extraction plant?
A: Key benefits include high energy efficiency, low noise operation, easy maintenance, and robust safety features. The stainless steel construction provides corrosion resistance and longevity, while digital controls and PLC automation streamline the entire distillation process for consistent results.Q: When and where should this distillation system be installed?
A: Installation is recommended on-site at solvent extraction plants in the edible oil industry. The system is set up by trained engineers, ensuring proper commissioning and integration with existing plant infrastructure.Q: What is the typical process flow for miscella distillation using this equipment?
A: The process involves feeding miscella (oil-solvent mixture) into the distillation column, where solvents are evaporated at controlled temperatures (80C-110C) and pressures. The vapors are then condensed and recovered, providing clean, solvent-free oil and reusable solvent.Q: How does the digital control panel enhance the operation and monitoring of the system?
A: The advanced digital/automatic control panel, with optional PLC integration, allows operators to precisely monitor and adjust key parameters such as temperature, pressure, and stage operation. This leads to enhanced efficiency, consistent performance, and quick fault response.Q: What maintenance tasks are required, and how easy is the process?
A: FX-Miscella Distillation units are designed for easy maintenance, featuring accessible service points and smooth surfaces for cleaning. Routine maintenance includes checking the pressure relief valves, inspecting the mixer, and ensuring proper function of safety and control systems.Q: What safety measures are integrated into the FX-Miscella Distillation unit?
A: The equipment is equipped with pressure relief valves, automatic shutdown capabilities, and digital monitoring to safeguard against operational anomalies, ensuring safe and trouble-free operation in compliance with industry standards.Tell us about your requirement
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Ferro Oiltek Pvt. Ltd.
GST : 27AABCF5537B1ZY
GST : 27AABCF5537B1ZY
Plot No-A-98, Anand Nagar MIDC, Ambernath East,Ambernath - 421506, Maharashtra, India
Phone :08045477061
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