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Helical Agitator

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Product Details:

Frame Type Mounting frame/skid
Motor Power Custom, generally 0.5-10 HP
Cooling System Air cooled motor
Features Robust construction, easy to clean, low maintenance
Noise Level <80 dB
Connectivity Options Local control, optional remote control panel
Lubricating System Self-lubricating bearings
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Helical Agitator Price And Quantity

Minimum Order Quantity 1 Unit

Helical Agitator Product Specifications

Connectivity Options Local control, optional remote control panel
Noise Level <80 dB
Features Robust construction, easy to clean, low maintenance
Dimension (L*W*H) As per customer requirement
Cooling System Air cooled motor
Motor Power Custom, generally 0.5-10 HP
Pressure Atmospheric or as per application
Operating Type Automatic / Semi-Automatic
Frame Type Mounting frame/skid
Color Metallic Silver / Grey
Product Type Helical Agitator
Production Capacity Up to 10,000 L/Batch
Frequency 50 Hz / 60 Hz
Model No HA-STD/Custom
Voltage 220V/380V/415V
Power Rating Custom, typically 1 kW - 7.5 kW
Weight (kg) Varies (Based on model & customization)
Power Source Electric Motor Driven
Surface Treatment Polished / Anti-corrosive Coating
Power Customizable (typically 0.5 HP to 10 HP)
Accuracy High agitation uniformity
Control System Panel Mounted / PLC based
Drive Helical geared reduction drive
Technology Mechanical Mixing
Operating Temperature Up to 100C
Machine Type Industrial Agitator
Usage & Applications Mixing, blending viscous fluids and pastes in chemical, pharmaceutical, food, cosmetic industries
Lubricating System Self-lubricating bearings

Customization Options Available as per industry standards
Installation Type Fixed or portable
Agitation Method Axial and radial flow mixing capability
Agitator Diameter Customized to vessel size
Working Speed Variable, 20-200 RPM
Compliance Meets GMP and cGMP requirements
Mounting Type Top, side or bottom entry
Safety Features Overload protection, emergency stop switch
Impeller Type Helical ribbon or custom impeller
Service After-sales service and support
Installation On-site support available
Application Fluid Viscosity Medium to high viscosity (up to 1,00,000 cP)
Number of Impellers Single or multiple as per process requirement
Operator Interface Digital display (optional)
Packaging Export-worthy packing
Seal Type Mechanical seal or gland packing
Shaft Material Stainless steel AISI 304/316
Inlet/Outlet Flange Provided upon request
Efficiency High mixing efficiency, energy saving
Batch Size Range From 50 liters to 10,000 liters

Helical Agitator Trade Information

Payment Terms Cash in Advance (CID)
Supply Ability 100 Unit Per Month
Delivery Time 10 Days
Main Domestic Market All India

Product Description

Ideal for mixing high-viscosity materials such as pastes, gels, and polymers. Its helical ribbon or screw design ensures gentle, thorough mixing and efficient top-to-bottom material movement.

Superior Mixing Efficiency

The Helical Agitator employs both axial and radial flow mixing, ensuring uniform blending even in high-viscosity applications. The impeller design, combined with variable speed control and robust helical geared reduction drive, maximizes energy efficiency while minimizing processing times. Whether for batch sizes as low as 50 liters or up to 10,000 liters, users can expect homogeneous results across highly diverse formulations.

Customizable & Compliant Solution

Engineered to meet strict GMP and cGMP standards, this agitator is highly customizable to fit unique process requirements. From impeller type, shaft material, and sealing methods to control system configuration and power ratings, solutions can be tailored for specific industries or applications. Installation options include both portable and fixed setups, with on-site support and export-worthy packaging ensuring both convenience and safety.

Built for Reliability & Operator Safety

Manufactured with high-grade stainless steel, polished or anti-corrosive surfaces, and self-lubricating bearings, the agitator is easy to maintain. It operates quietly (<80 dB) and safely, featuring an emergency stop switch, overload protection, and accurate control via digital display or PLC interfaces. The air-cooled motor and efficient lubrication system enhance long-term reliability, reducing downtime and maintenance costs.

FAQ's of Helical Agitator:

Q: How is the Helical Agitator installed and what support is available?

A: The agitator can be mounted in top, side, or bottom entry configurations, and is available in both fixed and portable options as per application needs. On-site installation support is provided to ensure optimal setup and commissioning at your facility.

Q: What applications is the Helical Agitator suitable for?

A: It is designed for mixing, dispersing, and blending medium to high viscosity fluids or pastes up to 1,00,000 cP, making it ideal for chemical, pharmaceutical, food, and cosmetic industries requiring robust, consistent processing.

Q: When is customization required for this agitator?

A: Customization may be necessary to match your vessel size, process requirements, fluid viscosity, number of impellers, power needs, mounting configuration, control system, and compliance standards. Our team collaborates with clients to develop tailored solutions.

Q: Where can the Helical Agitator be used?

A: This agitator can be integrated into both new and existing production facilities and is suitable for a wide range of mixing tanks or reactors, thanks to its variable batch size capability and adaptable mounting and control options.

Q: What are the key benefits of using a Helical Agitator in my process?

A: The agitator offers high mixing efficiency, energy savings, versatile operation (automatic/semi-automatic), uniform agitation, durability, and low maintenance. Features such as digital interface, safety systems, and GMP/cGMP compliance further enhance operational reliability.

Q: How does the control system enhance process accuracy and operation?

A: A panel or PLC-based control system ensures precise speed regulation, operational uniformity, and real-time monitoring. Optional digital displays and remote or local control panels contribute to ease of use and process traceability.

Q: What after-sales services are provided?

A: Comprehensive after-sales support includes technical assistance, spare parts availability, maintenance, and troubleshooting to ensure long-term, efficient operation of your agitator.

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