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FX-DE-Solventizing And Toasting
Product Details:
- Product Type Solventizing and Toasting Machine
- General Use Oil Extraction Processing, Seed Meal Toasting
- Material Stainless Steel, Mild Steel
- Type Automatic Industrial Machinery
- Capacity 300-2000 Ton/Day
- Weight (kg) Approx. 9000 Kg
- Computerized Yes
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FX-DE-Solventizing And Toasting Price And Quantity
- 1 Unit
FX-DE-Solventizing And Toasting Product Specifications
- Approx. 9000 Kg
- Premium Efficiency Electric Motor
- Yes
- Solventizing and Toasting Machine
- 415 V, 50 Hz, 3 Phase
- Paddle Mixer with Agitator
- Automatic Industrial Machinery
- Uniform Toasting, High Solvent Efficiency, Robust Construction
- Stainless Steel, Mild Steel
- Oil Extraction Processing, Seed Meal Toasting
- Industrial Grey/Blue
- Heavy Duty Shaft with Multiple Paddles
- Yes
- 300-2000 Ton/Day
- Customizable as per plant requirement
- Direct and Indirect Steam Heating
- Standard Industrial Packing
- Electric Motor Driven
- Yes
- High-Quality Thermal Insulation Provided
- 60-150 kW (Depending on Capacity)
- Fully Automated with Manual Override
- Approx. 4-6 kg/cm2
- On-site Installation & Training Provided
- 100C to 140C
- Automatic Temperature and Pressure Controls, Emergency Stop
- Soybean, Sunflower, Cottonseed, and Other Oilseeds
- Low Maintenance, Easy Cleaning
FX-DE-Solventizing And Toasting Trade Information
- Cash in Advance (CID)
- 100 Unit Per Month
- 10 Days
- All India
Product Description
Solvent Removal:
The primary objective of the desolventizing process is to remove 30-35% solvent content from the meal, resulting in a solvent-free, high-protein product.
Enhanced Energy Efficiency:
Automation in steam control and condensate handling significantly reduces overall energy consumption, making the desolventizing operation more efficient.
Efficient Heating:
Specially designed sparge trays enable direct heating, optimizing energy utilization.
Easy Maintenance:
The single-shell construction ensures simple maintenance and allows for quick servicing.
Optimized Steam Injection:
A centrally driven shaft with a hardened scraper face, combined with specially designed sparge trays, ensures optimal steam distribution while minimizing hexane losses.
Robust Construction:
Engineered for durability, the system ensures long-lasting and reliable performance.
Factory-Aligned Drive Mechanism:
The precisely aligned drive mechanism enhances operational stability and extends equipment life.
Minimal Hexane Loss:
The design effectively minimizes hexane loss, improving overall process efficiency.
Precision Engineering for Smooth Operation:
A reengineered design and precise fabrication ensure smooth operation of all rotating components, resulting in lower power consumption.
Toasting & Moisture Control:
In addition to solvent removal, the system toasts the meal, reduces anti-nutritional factors, and adjusts moisture and temperature levels for safe storage and transportation.
Accurate Level Control:
Provides precise control of material levels in each compartment for consistent process performance.
The primary objective of the desolventizing process is to remove 30-35% solvent content from the meal, resulting in a solvent-free, high-protein product.
Enhanced Energy Efficiency:
Automation in steam control and condensate handling significantly reduces overall energy consumption, making the desolventizing operation more efficient.
Efficient Heating:
Specially designed sparge trays enable direct heating, optimizing energy utilization.
Easy Maintenance:
The single-shell construction ensures simple maintenance and allows for quick servicing.
Optimized Steam Injection:
A centrally driven shaft with a hardened scraper face, combined with specially designed sparge trays, ensures optimal steam distribution while minimizing hexane losses.
Robust Construction:
Engineered for durability, the system ensures long-lasting and reliable performance.
Factory-Aligned Drive Mechanism:
The precisely aligned drive mechanism enhances operational stability and extends equipment life.
Minimal Hexane Loss:
The design effectively minimizes hexane loss, improving overall process efficiency.
Precision Engineering for Smooth Operation:
A reengineered design and precise fabrication ensure smooth operation of all rotating components, resulting in lower power consumption.
Toasting & Moisture Control:
In addition to solvent removal, the system toasts the meal, reduces anti-nutritional factors, and adjusts moisture and temperature levels for safe storage and transportation.
Accurate Level Control:
Provides precise control of material levels in each compartment for consistent process performance.
Advanced Automations and Safety
The FX-DE-Solventizing and Toasting machine boasts a fully automated system guided by a PLC panel with manual override options. Automatic temperature and pressure controls, together with an emergency stop function, provide enhanced operator safety during processing. This level of automation maximizes productivity and reduces human error, making operations more reliable and secure.
Efficient Toasting and Solvent Removal
Employing a paddle mixer with agitator and heavy-duty shaft, this machine ensures uniform toasting of a variety of oilseeds, removing solvents effectively. High-quality insulation and sophisticated heating (direct and indirect steam) deliver precise temperature control, supporting thorough seed meal toasting and solventizing between 100C to 140C and design pressures of 4-6 kg/cm2.
Customization and Support
Each unit can be tailored in dimensions to meet specific plant requirements, with weight around 9000 kg. On-site installation, training, and dedicated service support are provided, ensuring seamless integration for distributors, exporters, importers, manufacturers, suppliers, and traders. The machine comes standard with industrial-grade packaging for safe delivery.
FAQ's of FX-DE-Solventizing And Toasting:
Q: How does the FX-DE-Solventizing and Toasting machine enhance oilseed processing efficiency?
A: The machine combines uniform toasting via a paddle mixer, robust direct and indirect steam heating, and precise automated controls, ensuring maximum solvent removal and optimized seed meal quality. Its efficiency reduces processing time while maintaining high output and consistent results.Q: What is the standard process for operating this machine in an oil extraction facility?
A: Operation involves feeding oilseeds into the unit, where they undergo solventizing and toasting at controlled temperatures and pressure. The PLC system, with manual override, manages process sequences, while safety features oversee conditions, ensuring efficient, automated, and monitored production cycles.Q: When should the machine be cleaned and what level of maintenance is required?
A: Due to its low-maintenance design and easy cleaning features, routine cleaning after each production cycle or batch change is recommended. Regular checks and minor preventive maintenance will uphold optimal performance without frequent downtime.Q: Where is this equipment ideally installed, and can dimensions be adjusted?
A: The FX-DE-Solventizing and Toasting machine is suited for oilseed extraction plants and industrial processing units. Its dimensions are customizable to precise plant requirements, facilitating smooth and space-efficient installation in various facility layouts.Q: What are the main benefits of using this machine for seed meal toasting and solvent recovery?
A: It offers uniform toasting, high solvent efficiency, and robust construction for reliability. The automated system reduces labor, boosts throughput, and ensures consistent product quality, while advanced safety and support services minimize risks and enhance user confidence.Q: How does the machine ensure safety during operation?
A: Equipped with automatic temperature and pressure controls and an emergency stop system, the equipment protects against unsafe operating conditions. These features, along with on-site installation and training, ensure a secure work environment.Q: Which materials can be processed, and what capacities are supported?
A: The machine processes various oilseeds including soybean, sunflower, cottonseed, and others, with handling capacities from 300 to 2000 tons per day, catering to both medium and large-scale industrial operations.Tell us about your requirement
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Ferro Oiltek Pvt. Ltd.
GST : 27AABCF5537B1ZY
GST : 27AABCF5537B1ZY
Plot No-A-98, Anand Nagar MIDC, Ambernath East,Ambernath - 421506, Maharashtra, India
Phone :08045477061
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