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FX 48 High Capacity Twin Roll Decorticator
Product Details:
- Features High Efficiency, Continuous Operation, Easy Maintenance
- Drive Belt Driven
- Motor Power 7.5 HP each
- Control System Manual/Panel Operated
- Lubricating System Grease Lubricated
- Accuracy High
- Frequency 50 Hz
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FX 48 High Capacity Twin Roll Decorticator Price And Quantity
- 1 Unit
FX 48 High Capacity Twin Roll Decorticator Product Specifications
- 3.6 m x 1.4 m x 1.2 m
- Semi-Automatic
- 7.5 HP x 2 Motors
- Grease Lubricated
- High
- Modern Twin Roll
- Belt Driven
- High Efficiency, Continuous Operation, Easy Maintenance
- Electric
- Green
- Manual/Panel Operated
- 7.5 HP each
- High Capacity Twin Roll Decorticator
- Twin Roll Fibre Decorticator
- FX 48
- 2000 kg/hr max
- 415 V
- 15 HP Total
- Fibre Extraction & Decortication of Bast Fibre Plants (Jute, Kenaf, Hemp, etc.)
- 1860
- Low
- Powder Coated
- Heavy Duty Steel
- 50 Hz
- Ambient
- Air Cooled
- Hydraulic/Adjustable
- Emergency Stop, Overload Protection
- Twin Steel Rollers
- Long Stalk Bast Fibre Plants
- Low, Easy Service Access
- 1100 RPM
- Manual Feed with Safety Guard
- Free-standing, Floor Mounted
- 48 inches
- Customizable
- DOL/Star-Delta
- Continuous
FX 48 High Capacity Twin Roll Decorticator Trade Information
- Cash in Advance (CID)
- 100 Unit Per Month
- 10 Days
- All India
Product Description
The FX Series Decorticator is designed for efficient dehulling of oilseeds such as cottonseed, soybean, and sunflower seed, with minimal powder generation. This ensures enhanced production capacity, improved product quality, and optimal separation of hulls and kernel (meat).
The machine operates by precisely cutting the seeds and efficiently separating hulls from the kernel, delivering consistent and high-performance output. It is equipped with a heavy-duty twin-roll magnetic feeder that prevents metal contaminants from entering the system, ensuring protection of critical components.
The decorticator drum is manufactured from specially graded cold-rolled alloy steel and fitted with interchangeable knives. It is supported by heavy-duty shafts, bearings, and housings, ensuring durability and long service life.
An adjustable feed damper combined with controlled speed regulation ensures a consistent and accurate feed rate, resulting in stable operation and uniform output.
Operational Concept
The hulling process begins with an adjustable metered twin-roll feeder integrated with powerful magnets. This system ensures uniform material flow while effectively preventing foreign particles from entering the machine, thereby maintaining operational reliability and consistency.
Key Features
- Heavy-Duty Twin Roll Magnetic Feeder: Ensures precise feed rate control for optimal efficiency. Integrated rare-earth magnets provide superior protection for downstream equipment.
- Robust Drum Construction: Manufactured from special graded cold-rolled alloy steel with interchangeable knives, mounted on heavy-duty shafts and bearings for extended operational life.
- Automatic Hydraulic Protection System: Protects the huller drum and knives from damage caused by foreign particles. Pressure-sensitive mechanisms detect and eject contaminants, and the system automatically resets for uninterrupted, low-maintenance operation.
- Re-engineered Basket Beater: Precisely fabricated for smooth operation, easy access, and simplified maintenance.
- Self-Cleaning Screen: Mounted on the tray to prevent material buildup and ensure continuous, trouble-free performance.
- Heavy-Duty Eccentric System: Designed for the shaker tray to enhance durability, ensure smooth motion, and extend service life.
- Optimized Motor Placement: Strategically positioned motors allow easy access and quick maintenance.
- Zero-Speed Sensors: Provide accurate monitoring of the compound drive system for enhanced operational safety.
- Enhanced Safety Features: Safety guards with limit switches ensure immediate shutdown when opened, reducing the risk of accidents.
- VFD Control System: Variable Frequency Drives (VFDs) for the twin-roll feeder, main huller drum, and basket beater ensure precise torque control and smooth operation.
- Inspection Windows: Provide clear visibility of internal processes for better monitoring and control.
Specification
High Output, Robust Performance
The FX 48 Twin Roll Decorticator is built with a powerful 15 HP dual-motor setup and heavy-duty steel frame to handle large volumes of bast fibre plants efficiently. Its adjustable hydraulic pressure and belt-driven twin rollers provide consistent, high-accuracy decortication while minimizing downtime due to its continuous, semi-automatic operation.
Tailored for Safety and Easy Maintenance
Advanced safety features such as emergency stop mechanisms and overload protection make the FX 48 one of the safest decorticators in its class. Designed for low maintenance with easy service access, it is ideal for facilities that require reliable, long-lasting equipment with minimal operational interruptions.
FAQ's of FX 48 High Capacity Twin Roll Decorticator:
Q: How is the FX 48 Decorticator operated and what power supply does it require?
A: The FX 48 is a semi-automatic, floor-mounted decorticator that operates on a 415 V, 50 Hz electric supply using two 7.5 HP motors (total 15 HP). The control system can be operated manually or via a panel, depending on user preference.Q: What kind of raw materials can be processed with this machine?
A: This decorticator is specifically designed for long stalk bast fibre plants such as jute, kenaf, hemp, and similar crops. The recommended input size is whole, long stalks to ensure optimal fibre extraction.Q: When is it necessary to perform maintenance on the FX 48?
A: Maintenance is required at extended intervals due to the machine's low-maintenance design. Routine checks for lubrication (grease), wear on rollers, and overall safety systems are recommended as per the user manual to ensure smooth and safe operation.Q: Where can the FX 48 be installed, and what type of installation setup is needed?
A: The FX 48 decorticator is intended for industrial environments and should be installed as a free-standing, floor-mounted unit. Ensure adequate floor space (3.6 m x 1.4 m x 1.2 m) near a suitable electrical supply for proper operation.Q: What is the process for fibre extraction using this decorticator?
A: Operators manually feed long bast fibre stalks into the twin steel rollers. The rollers, driven by powerful motors and adjustable hydraulic pressure, decorticate the stalks to extract fibre efficiently. The process can be adjusted to achieve the desired output material size.Q: How does the FX 48 enhance safety during operation?
A: Safety features include a robust safety guard on the manual feed system, a clearly accessible emergency stop button, and overload protection. These minimize risks and protect operators during continuous, high-volume use.Q: What are the main benefits of using the FX 48 Twin Roll Decorticator?
A: Key benefits include high processing capacity (up to 2000 kg/hr), customizable output, low noise, high operational efficiency, easy access for maintenance, and advanced safety features, making it a reliable and cost-effective choice for fibre extraction on an industrial scale.Tell us about your requirement
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Ferro Oiltek Pvt. Ltd.
GST : 27AABCF5537B1ZY
GST : 27AABCF5537B1ZY
Plot No-A-98, Anand Nagar MIDC, Ambernath East,Ambernath - 421506, Maharashtra, India
Phone :08045477061
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