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FX-Lecithin Drying Plant
Product Details:
- Processing Type Continuous operation, hot air-based drying.
- Model No FX-LD series (FX-LD-100/ FX-LD-300/ FX-LD-500, etc.)
- Machine Type Industrial Lecithin Dryer.
- Material Stainless steel (SS304/SS316) contact parts for hygiene and durability.
- Equipment Type Spray Dryer, Rotary Atomizer or Fluid Bed Dryer, as specified.
- Application Food, pharmaceutical, chemical and feed industries.
- Function Drying of lecithin to obtain lecithin powder or granules.
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FX-Lecithin Drying Plant Price And Quantity
- 1 Unit
FX-Lecithin Drying Plant Product Specifications
- Continuous operation, hot air-based drying.
- Food, pharmaceutical, chemical and feed industries.
- Varies as per model and capacity.
- Converts liquid lecithin into dry granulated or powdered form for easy handling and formulation.
- Customized based on client requirement.
- Stainless steel (SS304/SS316) contact parts for hygiene and durability.
- Spray Dryer, Rotary Atomizer or Fluid Bed Dryer, as specified.
- Industrial Lecithin Dryer.
- Drying of lecithin to obtain lecithin powder or granules.
- FX-LD series (FX-LD-100/ FX-LD-300/ FX-LD-500, etc.)
- Skid-mounted or site-erected.
- Electric, steam, or hot air generator.
- From 100 kg/hr up to 2000 kg/hr and above, as per requirement.
- Atmospheric or slightly negative for safe operation.
- Less than 5% (adjustable as per process need).
- <80 dB at 1 meter distance.
- PLC controlled with touch screen interface for process monitoring.
- Depends on model; typically 20-150 kW.
- High-efficiency cyclone separators and bag filters for dust collection.
FX-Lecithin Drying Plant Trade Information
- Cash in Advance (CID)
- 100 Unit Per Month
- 10 Days
- All India
Product Description
Lecithin Production via Water Degumming
Hydrated gums obtained from the water degumming process are first carefully homogenized and then fed into a specially designed scraped-surface thin-film evaporator. In this evaporator, moisture is efficiently removed, converting the gum into high-quality dry lecithin. The process reduces the feedstock's residual moisture from 50% to just 0.5%, ensuring superior lecithin quality.
Ferro offers skid-mounted and fully customizable lecithin plants with precise feed control for consistent operation.
Key Features
Hydrated gums obtained from the water degumming process are first carefully homogenized and then fed into a specially designed scraped-surface thin-film evaporator. In this evaporator, moisture is efficiently removed, converting the gum into high-quality dry lecithin. The process reduces the feedstock's residual moisture from 50% to just 0.5%, ensuring superior lecithin quality.
Ferro offers skid-mounted and fully customizable lecithin plants with precise feed control for consistent operation.
Key Features
- Robust Design: Durable scraped-surface thin-film evaporator engineered for minimal maintenance and long-term reliability.
- Sealed Process Plant: Operates under low absolute pressure to ensure maximum efficiency and safe operation.
- Premium Material Construction: All product-contact parts are made of SS 304/SS 316, guaranteeing durability, hygiene, and corrosion resistance.
- Automated Control: PLC/SCADA-based automation options enable streamlined operation, precise monitoring, and easy process control.
- Superior Lecithin Quality: Produces light-colored lecithin with minimal moisture, free from microbial contamination, and of the highest commercial value.
- Efficient Heat Transfer: Indirect heating maximizes thermal efficiency for rapid and uniform moisture removal.
- Continuous Scraping Action: Rotating blades continuously remove lecithin from the heat transfer surface, preventing build-up and ensuring consistent heat exchange.
Versatile Capacity and Custom Design
The FX-Lecithin Drying Plant is available in a wide range of capacities, tailored to your production goals. From compact 100 kg/hr setups to large-scale 2000 kg/hr and above systems, each unit can be customized in dimensions and weight. The flexible design accommodates various installation options including skid-mounted or site-erected, depending on your site layout and process demands.
Advanced Drying Technology for Quality Output
Utilizing either spray dryer, rotary atomizer, or fluid bed dryer mechanisms, the plant is engineered for continuous, hot air-based drying. The state-of-the-art control system, managed by PLC with a touch screen interface, enables real-time parameter adjustment for optimal powder moisture-ensuring less than 5% moisture content according to your specific process needs.
Hygiene, Safety, and Environmental Assurance
Constructed with stainless steel contact surfaces and operating at atmospheric or slightly negative pressure, the FX-Lecithin Drying Plant is designed for safe and sanitary processing. Its advanced exhaust system employs high-efficiency cyclone separators and bag filters for effective dust management, maintaining a clean workspace and minimizing environmental impact, while noise emissions remain below 80 dB.
FAQ's of FX-Lecithin Drying Plant:
Q: How does the FX-Lecithin Drying Plant operate to convert liquid lecithin into powder or granules?
A: The plant functions by feeding liquid lecithin through a continuous drying system-using methods such as spray drying, rotary atomization, or fluid bed technology-where hot air rapidly evaporates the moisture, resulting in lecithin powder or granules with less than 5% adjustable moisture content.Q: What industries can benefit from using this lecithin drying equipment?
A: The FX-Lecithin Drying Plant is applicable across food, pharmaceutical, chemical, and animal feed industries. Its ability to produce highly flowable, dry lecithin improves handling, storage, and incorporation into formulations.Q: When should I opt for a skid-mounted versus a site-erected installation?
A: A skid-mounted installation offers faster deployment, compact footprint, and easier relocation, making it ideal for facilities with space or time constraints. Site-erected solutions are suitable for larger capacity requirements and custom plant layouts, adapting seamlessly to unique factory configurations.Q: Where is the best location within my facility to install the FX-Lecithin Drying Plant?
A: Optimal placement involves an area with adequate ventilation, proximity to utility connections (steam, electricity), and ease of access for raw material input and finished product collection. The plant's customized dimensions allow for flexible integration into a variety of production environments.Q: What control features does the FX-Lecithin Drying Plant include for process monitoring?
A: A PLC-based control system with an intuitive touch screen interface enables comprehensive process monitoring and adjustment. Operators can track key parameters-such as temperature, airflow, and moisture levels-ensuring consistent product quality and operational safety.Q: How does the exhaust system manage dust and emissions during the drying process?
A: The equipment is fitted with high-efficiency cyclone separators and bag filters, which effectively capture dust and fine particles generated during drying, promoting a cleaner working environment and compliance with industry emission standards.Q: What are the main benefits of using the FX-Lecithin Drying Plant in industrial processing?
A: Users gain the advantage of continuous, efficient drying with precise moisture control, enhanced product hygiene due to stainless steel construction, energy versatility through various heating methods, and improved safety with atmospheric design pressure and low noise operation.Tell us about your requirement
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